Specification :
Pacelead's 5 gallon water filling system:
Pacelead, the No.1 manufacturer of 5 gallon water bottling line in the world!
With many proprietary technologies originating from Pacelead, the 5 gallon water bottling & packaging system, a core product of Pacelead, ranks the top of the world. Because of this, Pacelead, with more than 700 successful turnkey projects all over the world, has become the real leader and long-term supplier of 5 gallon water bottling line in China.
1. Decapper, MODEL BX-W-BG 2. Rotary outer washer, MODEL BX-W-WX 3. Automatic bottle feeder, MODEL BX-W-SP 4. Inner washer, MODEL BX-W-XP 5. Rotary filler, MODEL BX-W-GZ 6. Capper, MODEL BX-W-FG 7. Cap feeder, MODEL BX-W-SG 8. Cap washer, MODEL BX-W-XG 9. Roller conveyor, MODEL BX-W-GS 10. Light inspecting device, MODEL BX-W-DJ 11. Shrinker, MODEL BX-W-RS 12. Stainless steel conveyor, MODEL BX-W-DS 13. Reducing motor, MODEL BX-W-DL 14. Central control system, MODEL BX-W-ZK 15. Spare parts 16. Consumables 17. Design, installation, commissioning, and training 18. Service and support
Installation type options:
Linear type¡¢L type¡¢T type¡¢U type¡¢separate type
Filling type options:
Linear filling type, suitable for 900BPH or less
Rotary filling type, suitable for more than 900BPH
Capacity options:
150BPH¡¢240BPH¡¢300BPH¡¢450BPH¡¢600BPH¡¢750BPH¡¢900BPH¡¢1200BPH¡¢15 00BPH¡¢1800BPH¡¢2400BPH¡¢3000BPH
The most advanced and leading technology, which facilitates our customers to keep the advantageous competitive position, has been adopted in Pacelead's products.
Instead of a simple monoblock, Pacelead provides a full set of water filling compete system which benefits our customer by its many advantages:
1 Stability and safety
All electronic and pneumatic components come from those of high-quality and well-known brand.
All parts contacting with product water are made of AISI 316L or 304 stainless steel and anti-ozone food grade material.
Each machine which is controlled by PLC and equipped with safety detector coordinates the whole line to run smoothly and perfectly.
All materials meet the food grade hygiene specificatons.
2 Low running cost
On the basis of the technology adopted by the top-ten water treatment and packaging manufacturers in China, Pacelead provides the customers with an optimized production line with low running cost.
Equipped with a series of automatic machines such as automatical disinfectant and rising solution dosing system, automatical cap feeder, automatical cap washer, central control system, palletizer, and so on, the whole bottling production line is fully automatic and needs a couple of workers only.
For the structural design, ie. the inserting type rotary rising nozzles fitted among the different washing working places, we have already carried out some precautions to protect the mixing of different cleaning liquid, which prevents the disinfectant solution from being diluted and, therefore, it decreases the disinfectant consumption greatly.
Either the rising solution tanks which are made of high-performance heat insulator or the fast-cycle system which makes hot rising liquid go back rising solution tank quickly drastically decrease the loss of heat, thus the consumption of electricity power, and then reduce the operational cost.
3 Hygiene
The outer washer, equipped with the brush that is made very fit to bottle¡¯s shape and, as a result, the body, neck and bottom of the bottle can be thoroughly cleaned with alkali liquid, disinfectant liquid and purified water, is introduced to prevent the cross-contamination caused by mixing of outer and inner cleaning solutions when using the traditional washing monoblock for both outer and inner washing together.
For inner washer, a series of technologies, including 60¡æ alkali liquid washing, 85¡æ rinsing water washing, disinfectant liquid washing, recycled water washing, purified water washing and drain off, etc have been adopted.
85¡æ rinsing water washing not only sterilizes bottle inside by high temperature but also eliminates algae propagule effectively. Therefore it completely solves the problem of alga growth in the recycled bottle which annoys a great many mineral water manufacturers for a long time.
Inserting-type rotary or spherical inner nozzle inserts into bottle, carrying out a 360¡ã cleaning in bottle without leaving dead corner. The washing points spread over any corner of the bottle in order to ensure the effect of washing.
Even after treated by more than 8 stages of washing cycles including hot alkali liquid washing and high temperature rising water washing, etc some contaminated products can still be found, which is caused by neglect of bottle mouth decontamination. Pacelead undertakes to solve this problem and puts bottle mouth sterilization technology into effect and, therefore, provides a real snese complete bottle washing solution.
The automatic cap feeder and cap washer, Pacelead's patented products, achieve the real sense and fully automated unmanned cleaning operations and make it possible for the cap to be cleaned and sterilized completely for the first time.
Optional FFU, together with laminar flow cover, ensures that filling area is under plus pressure environment and decontamination degree meets hundred-class.
4 Reliability
Apart from the light inspecting post, the whole line runs fully automatically and, therefore, it not only reduces the labours¡¯workload, but prevents the potential contamination as well.
The whole line is easy-to-operate with clear operating direction in English on the machine.
There is a set of central control system, either by PLC or PC, which makes it possible for the whole line to be controlled from the distance and out of the clean room.
For international users who are 2000km away from Pacelead, an option can be choosed by the customer, ie. the PLC with satellite communication function, through which we are able to carry out the remote diagnose whenever any breakdown happens to the machine.
5 Compatibility
As an experienced consultant in water treatment and packaging, Pacelead is staffed by specialists capable of designing lines to meet customer's requirements/specifications even in some special situations, eg different production area, environment, etc.
Owing to those above advantages, the top drinking water manufacturers have choosed Pacelead's water bottling line to equip their factories so as to keep themselves stand in the advantageous competitive position.
