Specification :
Usually, a block production line has six stages:
Stage 1. raw material batching
Stage 2. concrete mixing
Stage 3. block making
Stage 4. block curing
Stage 5. block cubing
Stage 6. pallet returning
Stage 1. raw material batching Auto
-aggregate batching plant prepqre sand, scree, etc. with required ratio for mixer
-aggregate belt conveyer carry batched aggregate to mixer
-cement silo store cement
-cement screw conveyer carry cement to mixer
-wheel loader carry sand, scree, etc. to batching plant
Stage 2. concrete mixing Auto
-concrete mixer Prepare concrete for block making machine
-water scale prepare required amount of water to mixer
-cement scale prepare required amount of cement to mixer
-air compressor open the discharge hole of mixer
Stage 3. block making Auto
-concrete belt conveyer Carry concrete to storage hopper
-concrete storage hopper Store concrete for block making machine
-PX-QT/M block making machine Produce concrete blocks
-hydraulic station provide strong oil pressure power for actions of block making machine
-pallet feeder Provide pallet to block making machine
-block conveyer Carry fresh blocks&pallet out from block making machine
Stage 4. block curing Mechanical
-movable stacker stack fresh blocks&paverlayer by layer from block conveyer
-forklift (about 2 sets) Carry blocks&pallet to curing area, then to block storage area
Stage 5. block cubing Manual
Stage 6. pallet returning Mechanical
-forklift carry pallets to pallet feeder
Control Systems 2 PLC
-PLC control system 1, it controls the working conditions of aggregate batching plant, aggregate belt conveyer, cement screw conveyer, concrete mixer, water scale, cement scale, and air compressor.
-PLC control system 2, it controls the working conditions of concrete belt conveyor, concrete storage hopper, hydraulic station, block making machine, block conveyer, movable stacker, and pallet feeder.
Curing Way Natural Curing II
2 days at curing area, be covered by polythene sheeting under sun treatment, then be moved outside to block storage area for about 10 days before selling
Workers Needed 6
1 for wheel loader, carrying sand, scree to batching plant; 1 for material batching, concrete mixing and block making, through operating the control box and cabinets; 1 for forklift, moving stacked block&pallets to curing area; 2 for cubing cured blocks together on tray and collect pallets together; 1 for carry cubed blocks to block storage area with forklift, and move pallets to block making machine.
Total Power and Land Space about 105kw and 6300 square metres totally.
