Specification

Multi Channel Structural Test System :
Set consisting of:
Controller, 2 Station - 4 Channel
General description :
Control System is a versatile, easy-to-use servo-controller for general testing applications. It provides realtime closed-loop control, with transducer conditioning and function generation to drive various types of servo-actuators.
The controller can support up to four control channels and one or two test stations, depending on the model type. It is fully configurable to meet current and future needs can run new tests without changing cables. Free from configuration constraints, you can use any resource for any channel.
The Two Station Models contain system board which support an option for 8 pair of user-definable DIO when DIO Breakout Box is to be quoted as option.
Includes PC System Software.
software that provides the easiest way to set up and run simple tests.
software automates virtually any test procedure.
Compensation techniques optimize control, even for challenging tests and " difficult" specimens.
Two analog D/ A outputs chassis ( optional BNC adapter is available for easy access to these outputs) .
Digital Universal Conditioners ( DUCs) accommodate A wide range of transducers.
VD/ DUC card supports one transducer and a 2- stage valve or drives a 3-stage valve.
Excitation sensing verifies proper voltage to the transducer, regardless of cable length.
Excitation loss detection minimizes errors in testing data and protects specimen integrity.
Controller Input Voltage 220V

SUPPLIED PC
Computer Processor Type Intel Core 2 Duo E8500
Computer Processor Speed 3.16 GHz
Computer RAM 2 GB
Computer Hard Drive Size 250 GB
Computer Operating System XP
Input Voltage 220V 50/ 60Hz
PC Monitor
PC Monitor Size 17" Diagonal
PC Monitor Type LCD

SOFTWARE - CONTROLLER
Controller Automation Yes
Controller Processor Type Std Processor

SOFTWARE KEY
Station Builder software -- Provides A software interface for reconfiguring the controller.
Station Manager software -- Provides The main user interface to the test station.
Station Desktop Organizer software -- Switches The monitor from one station to another.
Basic software -- Allows The user to define, save and execute simple test procedures.
Null Pacing -- Enables desired levels on initial pass without over-programming. Can be used to reproduce waveshape or to maximize test speed.
- Peak Valley control ( PVC) -- Corrects for peaks and mean levels in cyclic waveforms.

Automation Key
generation, data acquisition, and test sequencing with data stored to disk in ASCII format for analysis with third party tools such as Excel ( TM) .
Functions include:
- Data acquisition ( timed, peak/ valley, level crossing, max/ min, cyclic/ logarithmic) .
- Function generation on all channels.
- Sine, square, triangle, ramp, hold, processes, and ability to play digitized profiles.
- Soft start/ stop available on all channels.
- Limit sensing, sequencing triggers, and interface to 32 Digital I/ O ( 16 in/ 16 out)

Actuator Related Products
Linear Hydraulic Actuator, 1, 000
kN, 750 mm Stroke 1
Color: Black
Recommended for dynamic, static and fatigue applications.
Rated force capacity: / - 1, 000 kN.
Double ended ( piston rod extends from both sides of the equal area piston) .
Double acting ( hydraulic pressure on both sides of the equal area piston) .
Full stroke coaxially mounted LVDT displacement transducer.
High quality, non-metallic bearings provide long life and resist
bearing-to-rod galling failures.
Double amplitude displacement: 750 mm, ( single amplitude: / -375 mm) .
M76-2mm Threads in piston rod.
Approximate mid-stroke length of Cylinder Assembly, Load Cell, Swivel Head, Swivel Base, & Spiral Washers

Calibration
Full Scale: 375 MM
Ranges: ~ / -Full Range
Polarity: COMPRESSION is Positive

Swivel Base Assembly 1
Dynamic force capacity: / - 1, 000 kN
Static force capacity: / - 1, 500 kN
Adjustable bearing clearance to minimize backlash.
Swivel angle: ( 90 - 70 degrees , ( -) 30 - ( -) 90 degrees)
Tilt angle: / - 8 degrees
For use on cyclic, reversing load applications.
Mounting pattern: 298.5 mm square with 43.7 mm diameter clearance holes

Swivel Head Assembly 1
Dynamic force capacity: / - 1, 000 kN
Static force capacity: / - 1, 500 kN
Adjustable bearing clearance to minimize backlash.
Swivel angle: ( 90 - 70 degrees , ( -) 30 - ( -) 90 degrees)
Tilt angle: / - 8 degrees
For use on cyclic, reversing load applications.
Mounting pattern: 298.5 mm square with 43.7 mm diameter clearance hole.

Lifting Shackle/ Rest Pad Kit
Lifting shackles configured for balanced lifting of actuator assembly.
Rubber rest pads prevent damage to actuator when not in use

Preload of load cell and swivel head 1
Prior to shipment, mechanical connections between the Actuator
Piston Rod, Load Cell and/ or Swivel Head will be preloaded to provide backlash-free connections

15 gpm ( 56 lpm) , 4 port Servovalve
Rated flow capacity: 15 gpm ( 56 lpm)
Four port valve
Two stage, four way operation

Servovalve Manifold-Dual Split
Split servovalve manifold assembly.
Porting for one or two model servovalves.
1 inch ( -16 JIC) pressure and return fittings.

Axial Load Cell 1
Dynamic force capacity: / - 1, 000 kN.
Static force capacity: / - 1, 500 kN.
Single bridge.

Calibration
Full Scale: 1, 000 KN
Ranges: / -1000 ~ / -100.0 ~ / -Full Range
Polarity: COMPRESSION is Positive

Service
Covers installation and commissioning

Hydraulic Power Unit
60GPM Flow.
HPU Flow Delivery 202.16 l/ min ( 53.2 g/ min)
HPU Electrical Service 380V/ 3phase/ 50Hz
Sound Pressure Level 68 dB( A)
Hydraulic Fluid 890 liters ( 235 gallons)
Hydraulic Fluid Source Ship in HPU
HPU Commoning Included
HPU Run-on-demand Included
HPU Accumulator Yes
HPU Accumulator Volume 1 gallon
HPU Accumulator Filter Yes
HPU Pressure Out -32 C61
HPU Return In -32 C61
HPU Drain In 1 -16 JIC
HPU Drain In 2 NA
Hose Length 15 m
Installation On-site

Hydraulic Hose Set 1
Hose set for optimal flow.
Hose Length 15 m
HOSE END FROM COMPONENT... HPU

Hydraulic Service Manifold,
380 lpm. 2 outlet, 24V, 3.8 liter Accumulator 2
100 gpm maximum total flow capacity.
On/ Off, Hi/ Low Control.

3, 000 psi operation.
1 Station with 2nd outlet.
1 Gal. Pressure & 1/ 2 Gal. Return Accumulators.
-20 Pressure & Return & -6 Drain, -6 Pilot Press. & Pilot Return
Hose Fittings.
74 Micron Filtration.
24V Control Voltage.
Pilot pressure.

15 m Hose Set, -20 pressure, return and 6 drain 2
Connection End 1: Hydraulic Power Unit
Connection End 2: Hydraulic Service Manifold

15m Hose Set, -20 pressure, return and 6 drain 2
Connection End 1: Hydraulic Service Manifold
Connection End 2: Actuator/ Servo Valve Manifold

Hardline stainless steel will be used for
the pressure, return and drain lines of size -24 for roughly 9 feet 1

Service  Onsite 1
A properly trained and equipped Field Service Engineer will visit facility to perform the required work. The tasks
performed during this visit may include installation, calibration,
or preventive maintenance as called out in the original order.
Informal operator instruction may also be offered if it can be
performed within the time allotted for the original requested task.

Spare Parts and Consumables
Filter, Fuses and Fluid Sampling/ Analysis Kit
Spare fuses and filter element for maintenance ( 1 change) .
Fluid sampling kit; pre packaged and reusable for preventative
maintenance program.
Fluid analysis kit; one analysis kit to determine hydraulic fluids
chemical and physical properties.
Warranty
warrants equipment of its manufacture to be free of defects in materials and workmanship for a period of 12 months from completion of commissioning at the site.

Alatuji.
Kontak Person: Fikri ( 0815 614 1954, 0811 893 101) .
Address: Jl. Pahlawan Revolusi No. 22B.
Telp. + 62-21-8611 131, 8611 259.
Fax : + 62-21-8611 207.
EMAIL : sales@ alatuji.com
Website : www.alatuji.com.